Phase 2 in Progress: Scientific Measurements at Bridgnorth Aluminium

SENERQON is proud to announce the progression to Phase 2 of our ongoing Electricity Savings & Electrical Installation Performance Optimization Project for Bridgnorth Aluminium Ltd., one of the United Kingdom’s most established aluminium manufacturing companies.

About the Collaboration

With a legacy of over 80 years, Bridgnorth Aluminium is the UK’s leading producer of flat rolled aluminium coils — and the only fully integrated facility managing all stages of production on one site, including casting, rolling, heat treatment, slitting, and finishing.

As part of SENERQON’s mission to support global industrial leaders in achieving measurable energy efficiency, this collaboration focuses on improving power quality, reducing electrical losses, and optimizing system performance across critical infrastructure.

The Role of Scientific Measurements

This week, SENERQON’s engineering team began performing detailed on-site scientific measurements within the facility.These include high-precision recordings of:

• Voltage and current harmonics

• Power factor (DPF) and frequency stability

• Thermal and reactive power losses

• Neutral currents and phase unbalances

• Transient phenomena from large load operations

This dataset will serve as the foundation for AI-driven simulations and Finite Element Method (FEM) analysis — advanced techniques used to identify the exact sources of inefficiency within the electrical installation.

Through these methods, SENERQON can create a precise digital twin of the system, simulate operational conditions, and design customized interventions that deliver guaranteed, verifiable improvements in energy efficiency and reliability.

Why This Phase Matters

The scientific study represents the heart of SENERQON’s engineering approach. Rather than relying on general assumptions or off-the-shelf solutions, we base every decision on empirical data, mathematical modeling, and AI-based prediction.

By combining measurements, simulations, and verification, we ensure that each project — from design to implementation — achieves measurable results aligned with our clients’ operational and sustainability goals.

Looking Ahead

Following the completion of the measurement phase, the collected data will undergo detailed analysis through SENERQON’s proprietary AI-powered simulation environment, leading to the design and delivery of custom-made optimization systems tailored to Bridgnorth Aluminium’s unique electrical infrastructure.

This collaboration highlights SENERQON’s commitment to delivering scientific precision, engineering innovation, and sustainable performance to leading industries across Europe and beyond.

SENERQON – Turning Engineering into Verified Performance

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